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Equilibrado de piezas
El equilibrado representa una fase clave en el mantenimiento de maquinaria agricola, asi como en la produccion de ejes, volantes, rotores y armaduras de motores electricos. El desequilibrio genera vibraciones que aceleran el desgaste de los rodamientos, provocan sobrecalentamiento e incluso llegan a causar la rotura de componentes. Para evitar fallos mecanicos, es fundamental detectar y corregir el desequilibrio a tiempo utilizando metodos modernos de diagnostico.
Metodos principales de equilibrado
Existen varias tecnicas para corregir el desequilibrio, dependiendo del tipo de componente y la intensidad de las vibraciones:
Equilibrado dinamico – Se utiliza en componentes rotativos (rotores, ejes) y se realiza en maquinas equilibradoras especializadas.
El equilibrado estatico – Se emplea en volantes, ruedas y piezas similares donde es suficiente compensar el peso en un unico plano.
La correccion del desequilibrio – Se realiza mediante:
Perforado (eliminacion de material en la zona mas pesada),
Colocacion de contrapesos (en ruedas y aros de volantes),
Ajuste de masas de balanceo (por ejemplo, en ciguenales).
Diagnostico del desequilibrio: ?que equipos se utilizan?
Para detectar con precision las vibraciones y el desequilibrio, se emplean:
Maquinas equilibradoras – Miden el nivel de vibracion y determinan con exactitud los puntos de correccion.
Analizadores de vibraciones – Registran el espectro de oscilaciones, detectando no solo el desequilibrio, sino tambien otros defectos (por ejemplo, el desgaste de rodamientos).
Sistemas laser – Se emplean para mediciones de alta precision en mecanismos criticos.
Especial atencion merecen las velocidades criticas de rotacion – regimenes en los que la vibracion aumenta drasticamente debido a la resonancia. Un equilibrado adecuado evita danos en el equipo en estas condiciones de funcionamiento.
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